Itaconic acid
The plastics market was worth 348 billion USD in 2020 and is expected to gradually increase by 4.2% per year until 2028, which constitutes critical consequences for greenhouse gas (GHG) and other unfavorable environmental pollutions. Since more than 90% of plastics originate from non-renewable resources, bio-based materials with attainable and degradable properties are proposed to be the alternative plastics. Among biochemical building blocks, itaconic acid (IA) is a promising substitution for acrylic and methacrylic fibers in polymer production, also chemical intermediates such as styrene, 2-methyl-1,4-butanediol, and 3-methyl tetrahydrofuran.
IA is a single unsaturated dicarboxylic acid from the thermal decomposition product of citric acid. In 2021, the annual itaconic acid (IA) market reached $95.4 million and is estimated to reach approximately 108.4 million USD by 2026.
The whole-cell (WC) bioconversion, considered as in vitro biotransformation, has been proposed to be a recyclable, tunable, and scalable system without concerns of cell proliferation, complex metabolic regulation, and byproduct formation, thus reducing cost and conversion time. Our group aimed in screening the key enzymes from enzyme databases that had highly active and stable properties, followed by tailoring and expressing ACN and CAD in E. coli BL21(DE3). Finally, the engineered Escherichia coli expressing dual genes and cultured in glycerol-included medium reached the highest IA titer of 67 g/L and productivity of 8.375 g/L/h, which demonstrates as a promising renewable process. All findings including using genetic design of cascade biocatalyst, modifying the culture medium, and optimizing the bioconversion parameters through Taguchi L9 array provides essential insights into designing the cascade enzymes for cost-effective and high-level IA titer.
Publication:
Chuan-Chieh Hsiang, Priskila Adjani Diankristanti, Shih-I Tan, Yi-Chia Ke, Yeong-Chang Chen, Sefli Sri Wahyu Effendi, I-Son Ng* (2022) Tailoring key enzymes for renewable and high-level itaconic acid production using genetic Escherichia coli via whole-cell bioconversion. Enzyme and Microbial Technology, 160, 110087.